Focusing on
• Understand What Causes Failure
• 7 Steps To Analyze  Failure
• Root Cause Failure Analysis Tools
• Using RCM’s “Decision Diagram” Methodology
• Mechanical & Electrical Component Failures
• Steps to Prevent Pneumatic Failures
• Draft Proactive Maintenance Strategy
• Use of Proactive Tools To Overcome  Failures

WHY YOU CAN MISS THIS ….
A failure is resolved immediately after a replacement is made. All the inconvenience and difficulties are forgotten the moment the equipment starts operating again. The  “defective part” has no significance and lands in the rubbish bin. This goes on until the same failure returns or a related failure appears and the cycle continues.

This is a waste of time, effort and resources. We are posed with critical questions such as
• Is our maintenance still reactive? 
• Have we eliminated the problem of reoccurrence?
• What have we learnt from past failures?
• How do we proactively ensure that such reoccurrence is reduced or stopped?

This program looks into these questions as well as gives an insight on failure causes and ways to overcome them through proven industrial tools and techniques.

KEY BENEFITS OF ATTENDING THIS COURSE
• Being better able to perform your own root cause analysis for breakdowns
• Understanding the forces behind each failure
• Learning the relationship between effect, symptom, cause and root cause
• Being better able to develop proactive measures to prevent breakdowns
• Knowing how to perform failure scene investigations
• Working on a parallel strategy both on reactive and proactive maintenance

THIS PROGRAM WILL BENEFIT
• Engineers
• Maintenance Managers
• Equipment Maintenance Managers
• Building Maintenance Managers
• Facility Managers
• Facility Engineers
• Maintenance Supervisors & Superintendents
• Equipment Personnel
• Maintenance Coordinators

METHODOLOGY
Interactive lectures, explanations, case studies & learning discussions, group sessions, Q & A

FACILITATOR
Mr. P. Balachandran brings to this program more than 17 years of solid industrial experience in the manufacturing sector as well as 12 years in maintenance manufacturing training and consultancy.

His experience includes that of Equipment Engineer, Section Head of Production, Production Manager and Training & Education Manager with well know corporations such as Motorola, Thomson Audio Electronics and Samsung Electron Devices.

Mr. Bala then became involved in management consultancy and trained full time in specific areas of manufacturing and maintenance training. His natural leadership style coupled with his vast industrial experience makes him a valuable partner and resource in developing the workforce of the manufacturing sector and in troubleshooting.

Mr. Bala has trained more than 3000 professionals and some of the companies that have benefited from his expertise include Komag Malaysia, Minolta, Silitek, Sony Malaysia, Robert Bosch, TDK Malaysia, Swedish Motor Assembly, Western Digital, Dell Computers, Texas Instruments, TNB, Genting Sanyen, PROTON, Teck See Plastics, Hicom, Philips Semiconductor, Airod, B Braun, Carsem, Dynacraft, Seagate Industires, Mattel, Perodua, Johnson & Johnson and Malaysian Airlines System.

CERTIFICATE OF COMPLETION
A Certificate of Completion will be awarded upon successful completion of each course. This serves as evidence of your personal and professional commitment to you career.

COURSE TIMING
Registration: 8.30 am, Course Begins: 9.00 am,
Morning Coffee: 10.30 am, Lunch: 1.00 pm to 2.00 pm,
Tea Break: 3:30 pm, Course Ends: 5.00 pm